energy saving alfalfa pellet equipment to make cow feed pellets with electric

the alfalfa pellet machine is a kind of new generation of energy-saving pellet mill,researched and developed by our researcher newly. the alfalfa pellet equipment is mainly used to compress crushed corn straw,plant waste,bamboo poweder,grass,straw,rice husk and wood chips etc.into cylindrical and square shape particles.the small pellet machine for home to make alfalfa pellets is adopted bipolar speed adjusting,and have the characteristics of low power consumption,reasonable structure,economic and durable.The main electrical control system uses the international standard-delta starter,running extremely stable.

* Electric flat die pellet mill is driven by electric motor which makes the flat die pellet mill more energy-saving and environmentally friendly.

* The flat die pellet mill is made of wear-resistant material thus having a long service life
* The mini portable pellet mill is visible, so it is convenient to solve problems in time.* Ready-to-get raw materials like paddy straw, sunflower stalk, forestry wastes, wood chips, and many other agro and forestry wastes.
* Able to change new die and rollers fast and conveniently.
* Simple structure, small area coverage, easy operation and maintenance.
* Low consumption, competitive price and cost saving.
1.Pelletizing is the process of making waste materials into solid fuel. The pellets are then used for thermal combustion. Wood pellets are one of the most common products of pelletization.
2.Wood pellets can be made from any type of agro-forestry waste: peanut shells, sugarcane bagasse, caster shells/stalks, sawdust, coffee husks, paddy straw, sunflower stalks, cotton stalks, tobacco waste, mustard stalks, jute waste, bamboo dust, tea waste, wheat straw, palm husks, soybean husks, coconut residues, rice husks, forestry waste, woodchips and other agro-wastes.
3.The moisture content should be less than 15%, and grain size below 5*5 mm.

how to make your own good quality pellet with a pellet mill

Step 1: you need a Crusher-- It is used to crush the raw materials into powder.
Step2: Screw conveyor --screw conveyor is used to transfer the powder to the pellet mill. You can also use man power instead of this screw conveyor machine.
Step 3: Dryer--If the moisture of the powder is more than 12%. Then you can use this dryer machine.During drying, the moisture of the material should be less than 50%. You also can choose to dry the sawdust naturally.
Step 4: Screw conveyor--It is used to transfer the powder to the pellet making machine. You can also use man power instead of this machine.
Step 5: Pellet machine--It is used to make the powder into pellets. The moisture of the powder should be from 8-12% for good working.
Step 6: Cooler—It is used to cool and screen the final pellet.
Step7: Lifting machine-- To transfer the pellet to the packing machine.you can also use man powder instead of this machine
Step 8: Packing machine--It is used to pack the pellets in bags.

1.pellet mill can press biomass such as sawdust, straw and rice husk pellet
2 pellet mill adopts cold pressing molding technology, polishing process. Beautiful appearance, compact structure.
3.wood pellet machine high output, low energy consumption, low noise, low mistakes, strong feed pellet machine fatigue resistance, can produce continuously, good using.
4.The wood pellet machine adopts special high quality materials and advanced even shaft driving device, the key components are high quality alloy steel with wear-resisting material, using German vacuum heat treatment furnace, will span the working life to five to seven times.

unique design generation wood pellet making machine

A new generation of biomass pellet mill is applied to the materials with adhesiveness and shaping.Main engine with high standard reducer drive,transmission part selecting high quality bearing,ensure that the transmission efficiency,stable,low noise,long service life.flat die adopts the quick-release anchorear type and feeding adopts frequency control of motor speed feeding,ensuring uniform feeding.A new generation of wood pellet making machine adopts the international advanced manufacture technology.Press roller with high alloy wear-resistant materials refined,has a unique design,reasonable structure,high efficiency,long life life.Flat die type pellet mill is improved on the basis of organic granulator, solve the organic fertilizer not easy to granular. The flat die small pellet machine have many characteristic, scush as simple structure, reasonable design, partickes easy dry and content is low, etc. 
The flat die pellet machine not only use for production fertilizer pellet, also can use for to production animal feed pellet and wood, pelelt, to achive the effect of mult-usage.

raw materials

Fodder:

The suitable raw materials for fodder : soybean, hay, corn flour, tapioca flour, wheat flour, bran, bean dregs, crumbs, etc.

Fuel Material :

The suitable materials are rice husk, sunflower husks, peanut shells and other fruits and shells; twigs, tree trunk,bark and other wood waste; various crops, weeds, straw, etc.

small flat die wood pellet machine for pressing wood pellets

biomass pellet making machine mainly applied to biomass material, make the biomass fuel pellets (wood pellet).The size of input materials for the wood pellet press machine should smaller than the diamter of the pellets you want to get. The best moisture content of raw materials is 15%-20%, the moisture of finished pellets is about 13%.The wood pellet making machines can be driven by both with motor and diesel engine can satisfy the different customers' requirements.Under the advanced technology adopting automobile differential gear, the capacity of our machines is high, energy consumption is low and the operation is very convenient. 

Features of wood pellets making machine

1. the wood pellet making machine adopts advanced Germanic advanced technology, with strong structure, the flat die and rollers is Wear-resisting, heat-resistant.

2.the wood pellet machine have best performance die and rollers, made from high quality wear resistant alloy steel with advanced quenching technology, increase output and extend service life.

3. The flat die wood pellet making machine rollers are smoothly when working, its big body and unique design increase pressing place, increase production efficiency.

4.Finished pellet's diameter is 6, 8mm normally, can make according to customers’ need 

5.This wood pellet mill with the advantage of closely structure, easily operation, stable performance

6.The pressed pellets with high density, high fuel value, low moisture, low ash content.

7.The gearbox of the wood pellet machine is running by high precision gears. The gearbox and main shaft automatic recycling oil adding is realized by hydraulic oil inputting system.

to turn rice straw into biomass pellets with a straw pellet mill

To turn rice straw to biomass pellets, a rice straw pellet mill will be necessary. Analyzing the characters of rice straw, we developed a series of rice straw pellet mill. Each of them is small, portable, efficient, and productive for own use.

the straw pellet mill is mainly used to process rice straw into rice straw pellets as fuel for heating and cooking at home. Generally rice straw is very common all over the world, especially in the countryside. It is good application for the pellet mill to process straw bimass due to rich raw materials resources in the farm. Along with the development of pelletizing, rice straw pellet mill has becoming the most important save-energy machine in the market increasingly.

Benefits of Straw Pellets as Biomass Fuel
Straw pellets are characterized by high calorific value, low moisture content, minimal amounts of ash content, long burning time and environmental protection. Straw biomass pellets can be used as an alternative heating fuel to oil and gas when burnt in a suitable biomass boiler. As a biomass fuel, straw pellets contain a relatively high amount of volatile ingredients, which make this kind of fuel burn very effectively. The calorific value of straw pellets are about 18-19 MJ/kg, the ash content is lower than 3% and the moisture content are lower than 10%, which are suitable for burning.

video of making pellets

straw pellets usage and making straw pellets operation video

Straws are widely used in paper making, ethanol production or used as feed for animals in the past, until recently, the new way of processing these straws has caught people’s attention-that is pelletizing. While with the development of pellet machine, straws are available to use as raw materials of pellet making machine.

Wide Application of Straw Pellets

In addition to used as fuel pellets, straw pellets can also be used as horse bedding and small pet bedding. Straws has been used as horse bedding for centuries. Until recently, the development of pelletizing industry has made it possible to use straw pellets which is more suitable for bedding in the stall. Since straw pellets are pure, natural products without additives and of high hygienic, they are the best products for animal bedding.
Straw pellets can be used as animal feed. And compared with straws, the straw pellets are easier to be stored and can be stored for a longer time.

making straw pellets operation video

this is our new improved blue color pellet mill which can process grains like corn meal .sunflower meal, wheat straw meal, stalk meal ,soybean meal and so on,
the pellet making machine is mainly used to make animal feed pellets, for chicken, duck, sheep, cattle, and also good for animal bedding, the feed pellet making machine can process final pellets size from 2 micrometers to 10 micrometers , the pellet making machine can also process soft wood sawdust into pellets,
the moisture requires at 6% to 10%, and the raw materials for the pellet making machine must be in powder form.
the flat die wood pellet machine is very suitable for home use and small poultry farm use and medium poultry farm use,
our machine production yield arranges from 30 kilo grams to 2000 kilo grams , you can choose easily among these machines, and we also supply you the spare parts at any time to ensure your machine works well. 

improved biomass pellet making machine can process wood pellets and feed pellets

With the fast development of making animal feed pellets industry and biomass energy saving project, this kind of Flat Die Pellet making machine become very popular. Since the biomass pellet making machine not only can process the feed pellets for animals, such as feed for fish, chicken, pig etc, but also can process the waste biomass material to wood pellet. This biomass pellet making machine has a history for more than 10 years. At the beginning, the pellet mill is mainly used to process the pellet as feed pellets. But recent years, people change the pellet making machine through improving the quality of main parts in the biomass pellet making machine, in order to make it to process the waste biomass material such as sawdust, straw etc. The final wood pellet can be burned as green fuel in pellet stove or boiler.

What are the benefits of biomass pellets and why we make it?

making biomass is a way to make use of biomass residues that would otherwise go to waste, and replace the use of wood and charcoal and fossil fuels, thus cutting greenhouse gas emissions. Briquettes are easier to store and use for cooking than wood, because they are uniform in size and composition. They are much cleaner to handle than charcoal or coal, and produce less local air pollution.

There are some concerns about using field waste for briquettes, because it is sometimes also valuable as a soil improver. However, residues like sawdust and rice husk have limited agricultural use and can be a fire hazard, as can pine needles.

introduction and usage of wood pellets made by wood pelletzing machine

wood pellets advantages for burning

Wood pellets produced by high quality biomass pellet machine are an natural, affordable, and eco-friendly way to heat your house. Wood pellets fuels emit less ashes and harmful emissions. Also, the carbon dioxide which is released during the combustion of wood pellets is being used by the growing plants. This renewable, economical and sustainable fuel source has gained interest all over the world!

Wood pellet made by pellet mill patio heaters are an example of an ingenious application of four basic scientific phenomena. Air, fire, fuel, and gravity are all that are needed to generate thousands of eco-friendly BTU’s. The wood pellet patio heater is an exceptionally unique product that is simple to operate, and because it doesn’t rely on electricity, motors or any moving parts, it is both a reliable and practical product.

raw materials making wood pellets

Wood pellets are made from sustainably sourced dry sawdust which is compressed under high pressure. This combination of low moisture content, typically 8-10%, and high density means that wood pellets are a particularly high energy fuel: even higher than wood in its natural form.

Their high density also means that wood pellets require less storage space than wood chip and are particularly suited to smaller biomass boilers.

Wood pellets are only as good as the standard to which they are manufactured. Poor quality pellets can disintegrate into sawdust and cause problems in your biomass boiler or fuel store and may have lower energy density and higher levels of contaminants.

wood pellets another usage

Made from the highest quality raw materials, our animal bedding pellets are economical and all natural. You’ll find only clean, 100% soft wood in Premium Horse Bedding – so your horses will enjoy fluffy, absorbent, long-lasting bedding.

some concerns about pelleting feed and raw materials chosen

There are some concerns about feeding a pelleted diet made by a pellet mill to pigs, specifically because corn is ground finer than it would be for mash feed. Pelleted diets ground to 450 microns or so can produce gastric ulcers in some pigs, Gaines says.
Be careful about using pelleted feed in health-challenged situations, adds Matt Kocher, associate director of Nutrition Technical Services for The Maschhoffs. “If you have a pig that is health-challenged and you are using a finer particle size in pelleted feed, there is a chance of increased incidence of ulcers. Furthermore, certain genetic lines may be more susceptible to gastric ulcers due to finer particle size,” he points out.
A second potential drawback is the need for increased feeder management with pelleted feed, says Gaines. Fines will occur as pellets travel through the mill and farm feed pellet making machine. As a result, it takes more focused daily feeder adjustments to avoid excessive feeder pan coverage and potentially more feed wastage, he warns.

RAW MATERIAL SPECIFICATIONS

Every feed production machine produces a broad range of products. These can include several different diets for a single species  or several different diets for many species . Broad product assortments require a vast number of available ingredients to meet the nutritional requirements of each specific diet. Since the number of possible ingredient combinations is endless and selection is normally based on least-cost formulations, demographics, or nutritional value, the formulations may change frequently. Therefore, proper attention must be taken to ensure high quality pellets are consistently produced. Ingredient grind (mean particle size) and formulation play a major role in producing high quality pellets.

what is wood pellets and what can wood pellets do?

biomass pellets are generally produced by a pellet mill out of wood sawdust waste such as sawdust and shavings. The raw material is dried, mechanically fractioned to size and thereafter extruded under intense pressure into pellets. In the pelleting process the raw material is densified approximately 3.7 times. The product produced in Western Canada has a bulk density of approximately 705 kg/m3 and a bulk stowage factor of approximately 52-56 ft3/metric tonne.
Wood pellets are primarily used as a fuel and have a calorific (heat) value of around 5 MWh/metric tonne (18 GJ/metric tonne) which is approximately half that of fuel oil. In North America the wood pellets are used in wood pellet stoves and fire places. In Europe, particularly Scandinavia, the bulk of the pellets produced by wood pellet machine are used as fuel in central heating stations supplying heat for entire communities or even entire cities.sometimes, the family would like to produce wood pellets by pellet mill for home use

Wood sawdust pellets can absorb moisture from the air if stored in a damp environment, and this can lead to them becoming crumbly and breaking down to sawdust. The mechanical durability of wood pellets is important, especially if they are to be subjected to more than a few handling steps. This can particularly be the case with pellets imported from overseas which may have been subject to many handling processes during loading and unloading.

Pellets that break up into sawdust during handling or storage can cause difficulties in fuel feeds and also the much lower effective fuel energy density of sawdust may require the fuel feed to be recalibrated, or cause the combustion system to trip out.