With a small yield flat die pellet mill, you can make use of everything possible to make feed pellets

With the development of biomass energy and feed technology, pellets--fuel pellets or wood pellet are becoming popular in market. You can get raw material like grass, branch, leaves and straw easily in you backyard and farm. All these materials are cheap and easy to get and can make waste to new generation energy. With a small yield flat die pellet mill, you can make use of everything possible to make feed pellets for poultry and wood pellets for fuel in winter. Save energy and save money!

This flat die pellet mill is driven by diesel. Adopting such energy driven design, it can make pellet process available in rural area in short of electricity, economizing electricity and money. Moreover, as a result of diesel driven mode, this flat die animal feed pellet mill can move freely and is more flexible and adaptable for different working condition. The advanced design and compact profile would bring you best using experience and high pellet yield.

 Flat Die Pellet Mill Specifications

Model	Power	Capacity	Mould Dia	Packing Size
AMSP-150D	8HP	Wood Pellet: 50-90kg/h Feed Pellet: 90-120kg/h	150mm	870*440*730mm
Pellet Size: Can Adjust By Your Demand			Warranty: 1 Year

Portable Flat Die Pellet Mill Performance Features
1. Compact profile and flexible design make small-scale and home production available.
2. Driven by a diesel engine makes pellets production possible especially in the rural area with shortage supply of electricity.
3. Equipped with international standard accelerating-decelerating device, the feed pellet mill for sale can run smoothly with low noise and long life.
4. As a core unit of flat die pellet mill, rolls and dies are all made of high alloy metal to ensure a low consumption.
5. Pellets size is from 2-12 mm upon your requirement. When making different size, you just need to change the die mould.
6. Adopting rotating rolls and stationary dies in mould design, this flat die pellet is designed to make fuel pellet and feed pellet.
How to Choose and Maintain Pellet Dies & Rollers
The simplest flat die pellet mill has one pair of rollers. But now, the new developed pellet press have two or three pair of rollers which have bigger capacity of making pellet particles. Our flat dies are made of 20CrMo or 4CrMo13 which is featured with high hardness & wear resistance after heat treatment.
Flat Die & Roller Maintenance
1. If there is slowdown in pellet production capacity, please check the gap between rollers and dies as well as roller shell wear.
2. Check the wear pattern of pellet die surface, you may find indications of poor feedstock distribution.
3. Probably the most important factor in die life is the setting and adjusting of the rollers. Usually the gap distance between between die and rollers are within 0.1-0.5mm.
4. Depending on the amount and frequency of your pellet die changes, always try to start new rollers with new flat dies at the same time.
5. When placing a new die or roller, you should remember to polish them in advance. Pellet dies and rollers are cast by heat-treated technology which includes process of drilling, quenching etc, thus leading burrs in the pellet die holes and surface.
6. Before turn off pellet mill, you can mix some some feedstock with oil and add them into pellet machine until the die mould is full of oil. This method can prolong working life of pellets dies and rollers.

flat die pellet mill is a special pellet mill design with a running die mould and stationary rollers.

flat die pellet mill is a special pellet mill design with a running die mould and stationary rollers. The advantages of this design is low electricity consumption and efficient in making feed pellets. This portable feed pellet mill can process corn, bean dregs, straw, grass and rice hull powder into granulated pellets. You just put the feed pellet mill on the flat ground and then put the feedstock into feeding mouth, then the material will be pressed into the die hole by the friction between die mould and rollers. Usually the gap between die and rollers is 0.1-0.3mm for making feed pellets. The feed pellet length can be adjusted by the cutting knife. You can replace flat die to making feed pellets with different diameters of die holes. After the pellet die has been used for a period, you can turn oven it and continue to work.

Superiority of the Feed Pellets Produced by our Pellet Machine
★ Pelletizing rate is more than 95%.
★ Pellets are of uniform size, slippery surface.
★ Feed pellets are cooked and digestive.Pellets produced are of good intensity and shape, which is convenient to store and not easy to deteriorate.

Electric Flat Die Pellet Mill Features
1. Quick disassembling type precisely-cast die clamp is adopted to connect the die and quill flange, able to change new die and rollers fast and conveniently according to your needs.
2. Visibility. the animal feed pellet mill is possible to view into the chamber when pelletizing, so you can solve problem in time.
3. Simple operation, easy maintenance and perfect technical design with less labor.
4. Small and light weight which make it widely used in home, small farm.
5. Geat for processing soft wood pellets and feed pellets

portable pellet mill as its name suggests, is a kind of movable machine used for producing pellets.now the pellet mill for sale is increasingly welcomed by families not only because of high efficiency, energy conservation and environment protection, but also the convenience and flexibility. You can easily move it to places where there are raw materials.There are mainly three kinds of portable pellet mill in our company: pellet mill with electric motor, pellet mill with diesel engine and PTO pellet mill. They differ in the driven modes.

flat die pellet mill can make feed pellets,grass pellets,biomass pellets

flat die pellet mill can is of special pellet mill design with a running die mould and stationary rollers. The advantages of this design is low electricity consumption and efficient in making feed pellets. This portable feed pellet mill can process corn, bean dregs, straw, grass and rice hull powder into granulated pellets. You just put the pellet mill on the flat ground and then put the feedstock into feeding mouth, then the material will be pressed into the die hole by the friction between die mould and rollers. Usually the gap between die and rollers is 0.1-0.3mm for making feed pellets. The feed pellet length can be adjusted by the cutting knife. You can replace flat die to making feed pellets with different diameters of die holes. After the pellet die has been used for a period, you can turn oven it and continue to work.
Flat die pellet mill is a popular type of pellet mill for sale.pellet making machine for sale is mainly composed of press roller, flat die, feeder, gear bearings and power source. There are 4 types of flat die pellet mills: electric pellet mill, diesel pellet mill, PTO pellet mill and gasoline pellet mill. Depending on the usage of pellets, flat die pellet mill can be divided into biomass pellet mill and feed pellet mill.

Raw materials for flat die pellet mill:

Wood chips, sawdust, corn stalk, peanut shells, rice straw, wheat straw, bamboo wastes, bagasse, grass, alfalfa, switch grass, rice husk, oil cakes, etc.

Biomass Pellet Mill

Biomass pellet mill can make pellets from biomass waste like wood, sawdust, peanut shells, bagasse, etc. to be used as fuel for heating, cooking, BBQ or animal bedding, cat litter, and so on.
It is widely used in farms, small plants, furniture factories, homes, and many other places to save cost.

Feed Pellet Mil

the flat die animal feed pellet mill is a very convenient small pellet mill for farmers who cultivate cattle or livestock like rabbit, duck, pig, cow, chicken, sheep, and others.
The feed pellets made by this mill are better than raw feed, since the pellets can better integrate all nurtritions together and prevent unbalanced animal nuitrition.

what is the difference between flat die pellet mill and ring die

Flat die pellet mill and ring die pellet mill are the two types of pellets mills in the market. What are the differences of the two types of pellet mills? Let us learn on the features of flat die pellet mills and ring die pellet mills first.

Working principle of flat die pellet mill

The flat die pellet mill was the first pellet mill design at the turn of the 20th century based on flat dies. Generally, there are two types of flat die pellet mills in the market, the rotating die type and the rotating roller type. The former one has a stationary roller with the rotating die while the latter has a stationary die with a rotating roller. Adopting vertical principle, the raw materials drops down by the its own weight into the pelletizing chamber where they are compressed between the rollers and die to form pellets by going through the die holes.


Advantage and disadvantages of flat die pellet mills are as following:
Flat die pellet mills are small in size and light in weight because of the compacted structure design.Flat die pellet mils are easier to be cleaned and maintained and cheaper because of the design of portable rollers and die.flat die feed pellet mill are more convenient for you to monitor the process of pelletizing by watching the pelletizing chamber which make the experiment of indeterminate materials for raw materials expansion easier.
The disadvantages of pellet mills are they are not suitable for large scale pellet production. And also the gap between the roller and the die is tricky which should be adjustable according to the species of the raw materials especially the hardness of the raw materials.

All in all, the flat die pellet mills are usually used to process materials with large adhesive force for both fuel pellets and feed pellets in small scale and medium scale pellet production. They are known for the features, such as, reliable operation, greater mobility, low noise, low energy consumption and relatively low productivity, comparing with ring die pellet mills.


Working principle of ring die pellet mill

The ring die pellet mills were designed at around the 1930’s based on the design of ring die. The basic pelleting principle of the ring die pellet mill is a simple operation where feed mass is distributed over the inner surface of a rotating, perforated die ahead of each roll, which compress the feed mass and compress it into the die holes to form pellets.

Advantage and disadvantages of ring die pellet mills are as following:
Ring die pellet mills generate less wear and tear because the inner and outer edges of the rollers traverse the same distance.the ring die feed pellet mill sale are more energy efficient than that of the flat die pellet mills.One problem of the ring die pellet mills is side slip. Side slip is one undisputable and unavoidable fact on ring die pellet mill. It refers to having feed mash squeezed out sidewise from the nip between the roller and dies, which can be minimized, depending on the die configuration. One way to do this is to counter bore or drill larger hole in the two outer rows of the die so as to reduce the friction caused in the holes.

In one word, the ring die pellet mills also can be used to produce fuel and feed pellets. However, compared with the plat die pellet mills, the ring die pellet mills are well known for their large capacity for pellet production. They are featured as large capacity, with nice pellet forming shape and high density and high energy consumption.

Factors influencing Pellet Production with flat die pellet mill

Now days, small pellet mill are more and more popular as many families tend to make their own pellets instead of buying pellets at high price. 
1. First, you should be clear about what can be made into pellets, for fuel pellets as an example. Biomass fuel pellets can be made from many organic materials such as wood, paper, cardboard straw, alfalfa, corn husks and stalks, grass clippings, yard wastes and many forest & agricultural wastes. 
2. If the material are too wet, please dry them in the sun to moisture content of about 18%. 
3. For some materials of big size, you should crusher them first with a wood crusher, the best material size for making pellets is about 3-5mm.

Details of Diesel Flat  Die Pellet Mill
1. Introduction.  flat die pellet mill is heavy-duty pellet mill with roller driven design, the flat die pellet mill can process both feed pellets and fuel pellets. For the adjustable pressing ratio of flat die pellet mill design, it can not only make soft wood pellets but also hardwood pellets.
◆The common material for making biomass pellets are leaves, branches, stalks, straws, shells, grass etc.
◆ Feed Pellets: Animal feed was a product of materials such as alfalfa, grain and oil cake,etc.
◆ Moisture content of material: 14%-18%
◆ Material size: less than 5mm.
2.Flat Die Pellet Mill Parameters

Model	Power	Capacity	Mould Dia	Packing Size
9KLP-300	30HP	Wood Pellet: 220-280 kg/h Feed Pellet: 400-600 kg/h	300mm	1200*520*1050mm

Factors influencing Pellet Production
Pellet production in real life may come across many problems. How to improve the productivity of pellet press? And what’s the key point in operating pellet machines? Here are many factors affecting the pellet production in industrial production.

1. The Feeding Rate
There is an adjustment that is not well known to have an impact on pellet production,before pelleting,you need to use feed grinder to crush raw materials into powder, That is the rate of feed put into the pellet mil. In fact, adjustment on feed rate and maintaining a consistent feed rate can be the key factors to impact pellet production, even if the raw material is perfectly prepared.
2. Operating Temperatures
Temperature is a key requirement in pellet production. Unless a certain temperature is reached in the pellet mill, natural lignin will not melt. the flat die feed pellet mill is not possible to produce some biomass pellets. For example, wood pellets without sufficient heat. However, if the temperature is too high, this can damage the pellet mill and particular consumables such as the pellet mill die, rollers, bearings and seals.
3. Clearance between roller and die 
Another adjustment that can impact heavily on how successfully the pellet mill operates is the distance between the roller and die template. The roller and die are wearing consumable parts, due to the abrasive nature and pressure of compression. The distance set between the roller and die can impact on how much energy the pellet mill uses, the quality of the pellet, pellet mill productivity and the amount of fines produced. Correctly ,setting up the die on a pellet mill will also increase the life of the roller and die, and reduce the cost of changing these consumable parts.
4. Die Template Rotation Speed 
The speeds at which the roller and die turn affect the complex relationships during pellet compression. Some materials require a greater time under compression, and therefore require a slower rotation speed.
5. Die Design and Material Used
Many different forms of metal alloy are used to produce pellet mill die templates. Different metal alloys have specific advantages. Using the correct alloy is critical to reduce wear and increase production. The type of metal used also affects the finish of the die holes. Our flat die pellet machines all adopt high alloy steel to make dies and rollers to lower consumption.

ring die pellet mill for making wood pellets

ring die pellet mill 850 absorbs the essence of the granulating machine at home and abord,the heart part is "double stack mold", equipment structure is unique,and the pinch roller adopt high alloy wear-resistant material . Transmission structure oil automatic filtering . With unique design,reasonable structure, low efficiency, strong wear resistance,etc.

High precision double-layer die for pellet mill ring die 850,this cheap wood pellets equipment use sawdust, crops straw (corn stalk, beanstalk, sorghum culm and cotton stalk, rape stalk, sunflower culm and peanuts seedling), the chaff, grass, shrubs, twigs, bamboo sawdust, bag asse as raw materials, use this machine high temperature extrude into granules. Products are cylindrical.

ring die wood chips pellet mill for sale :

1. This mainly used for making wood pellets , the pellets used for industry, boiler factories , the machine can be produce φ6.0,φ8.0,φ10.0,φ12.0 pellets.

2. The machine adopt imported SKF or NSK bearings, the motor brand is Siemens or china famous Wannan brand .

3. Driven by gear .more strong than by belt, and the capacity 10% higher than by belt .

4. the machine also matched the safty equipment , once overload , the safty pin will crack, to protecting the machine lifetime .

Model	FXLH320	FXLH350	FXLH400	FXLH420	FXLH508	FXLH558
Capacity	0.2--0.4t/h	0.4--0.6t/h	0.5--1.2t/h	0.8--1.4t/h	1.5--2.0t/h	2.5-3.0t/h
Main Power	37 kw	55 kw	75 kw	90 kw	132 kw	160 kw
Force feeder power	1.1 kw	1.1 kw	1.5 kw	1.5 kw	1.5 kw	1.5 kw
Feeder power	0.75 kw	1.1 kw	1.1 kw	1.5 kw	1.5 kw	1.5 kw
Die Diameter	φ320mm	φ350mm	φ400mm	φ420mm	φ508mm	φ558mm
Dimension(mm)	2100x800 x1300	2200x900 x1500	2300x1000 X1700	3200x1100 x1700	3200x1300 x1900	3500x1500 x2800
pellets size(mm)	φ6.0,φ8.0,φ10.0,φ12.0

ring die pellet mill is your best choice for processing such biomass materials

ring die pellet mill is your best choice for processing such biomass materials as wood, sawdust, crop straw, peanut shell and cotton stalk into pellets for pellet stove, pellet boiler or power plant. Biomass pellets can improve burning efficiency, ease of transportation, energy saving and environment protection.

The wood pellet making machine is one of the key machine in the biomass pellet production line. 

ring dies sawdust pellet mill can make 1t-1.5t wood pellets per hour with many kinds of material, such as sawdust, bamboo powder, rice husk, grass,chrysanthemum,palm etc.
palm shell pellet mill is important part of wood pellet production line which consist of wood chipper, hammer mill, dryer, pellet mill, cooler, screen, packing machine etc.

Raw material :

You can use different raw material,such as sawdust,rice husk,rice stalk,and so on to make wood pellet.

The wood pellet can be burned for people to keep warm and make energy as well.

The time is burned is longer than the the raw material,and more efficiently.

Features of ring dies sawdust pellet mill

1.main engine drives with high precision gear, ring die in quick detaching encircling hoop type, output is 20% higher then belt driving;
2. equipped with steam automatic regulatory system to keep refining temperature constant.
3.adopt international advanced ring die processed by heat treatment vacuum furnace, lengthen useful life and pellet is more smooth with high quality;
4. with full stainless steel dorr, flume and pull cutter which is convenient and reliable;
5. Advanced and reliable over-load protection ;
6. Pellet Mill bearings adopts Sweden SKF bearings.

grass pellet machine adopts the high accuracy gear driving

This series grass pellet mill can be powered by both diesel engine and e-motor.signi machinery ,We adopt the new design of direct connection of motor shaft and he main shaft that overcome the loose defect of belt connecting as long time using. When the raw materials are added in the template by pressing roller, they will be heated to 60~80 degrees by the friction among them. After being pressed through the template, the fodder will be thrown out from the feed pellet machine in a state of granule. You can choose the size of the granules by using different template with different size of holes in it.
A diesel engine is another choice to drive the machine, together with the clutch and accelerating decelerating device to change its speed. It is still for the belt to drive the main shaft. The feed pellet making machine can run smoothly and with few noises.

The main features of sunflower stalk pellet mill
1.The main drive of our grass pellet machine adopts the high accuracy gear driving, so the output is 20% more than the belt drive.It makes gear directly-connecting as the driver, and is with quick-release die fixed by clamps, which can increase the output 15% more than the same type grass pellet machine with belt-convey.
2.the grass pellet mill uses the SKF bearings, NAK oil seal to make sure the high-efficiency, stable performance and low noisy of the whole machine. And it uses the Siemens or Wannan brand of motor.
3.The pelletizing chamber is equipped with air suction cooling system.
4.The feeder of our grass pellet machine uses variable-frequency and variable-speed motor to make sure the good quality of the pellet.
5.Advanced world standard compensatory S-shaped coupling with the structure of novel, compact, safe, low-noisy and low fault.
6.Feeder, conditioner and chute of our wood pellet machine made of stainless steel with long service life.
7.Our grass pellet machine with magnet and over load protection system, which can protect machine well during production
8.We have different bore diameter of the ring dies for your choice. And the feeder is with a variable speed controlled to meet different outputs requirements.

Features of small scale cow/fish/ poultry pellet mill

Our feed pellet mill is appropriate for crude fiber compression forming, such as: maize straw, peanut shell, rice husk, corncob, cotton seed hull, wheat-straw, sunflower seed shell, sawdust, cotton stalk, weeds, etc. all kinds of agricultural straws, house refuse, waste plastic and wastes in factory. the feed pellet machine is also suitable for raw materials which are difficult to form with low bonding ratio. Furthermore, organic bacterial manure, organic fertilizer and compound fertilizer are applicable to pelletize under low temperature. They are also good for most biomass materials.This serious of poultry feed mill are mainly used for making the wood pellets applies for raw material like wood waste or agricultural waste, such as corn/wheat/rice straw, coffee/peanut shell, etc. The pellets are used as fuels in electricity-generating and water –heating in power plant industry, boiler factories, etc.



Features of small scale cow/fish/ poultry pellet mill


1.the small scale poultry feed mill is wide suitability of materials, like sawdust, leaf, straw and other biomass materials.

2.the small scale poultry feed mill has stable performance, high output and low power consumption. Simple maintaining, low failure rate, easy operation.
3.The small scale feed pellet machine is casting as an integer with firm structure and long life span, motor-driven pellet press or diesel engine-driven pellet press are available for choosing according to the clients requirements.
4.High temperature heat treatment of flat die and compressing rollers, lower cost of high resistance spare parts.

5.High ratio of molding and high density of pellets.
6. It makes gear directly-connecting as the driver, and is with quick-release die fixed by clamps, which can increase the output 15% more than the same type machine with belt-convey;

7. The bearing and oil seal in the main drive are imported from Japan to ensure highly-efficient, stability, credibility;

8. The alloy steel die is with international advanced equipment and technics, and has long service life, slippery pellet and high quality.